What is Gravity Die Casting?

Views: 14     Author: Site Editor     Publish Time: 2022-09-23      Origin: Site

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What is Gravity Die Casting?

How does the gravity die casting process work?

 Gravity die casting is one of the earliest invented processes of metal and light alloy die casting. In this fully automated process, molten metal is poured directly from the ladle into a semi-permanent or permanent mold. The goal is to fill the mold with minimum turbulence through one or more channels to reduce oxidation and foaming. This minimizes the porosity and inclusions, and makes the final casting have the best metal properties. Gravity die casting equipment can have a vertical or horizontal die opening, or 0/90 or 0/120 tilting technology provides an alternative. For tilt die casting, the metal flow at the entrance of the die is controlled by the tilt angle and speed of the die.

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Advantages of the tilting gravity die casting process

 One of the advantages of inclined gravity die casting is that it can produce dense and high-quality castings with excellent mechanical properties, such as strength and rigidity. This makes it very suitable for demanding automotive applications such as braking system and suspension components. The main advantages of gravity die casting technology include:

      1. It is suitable for mass automated production

      2. Minimum investment required for small and medium-sized batch production

      3.The produced parts have excellent mechanical properties and are also suitable for heat treatment.

 As the sand core can be placed in the mold, gravity die casting can also produce parts with complex shapes.

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Application

 Gravity die casting technology is an ideal choice for the production of aluminum castings of various complex automobile parts, such as turbocharger, brake caliper, steering knuckle, engine cylinder head, engine block and piston. It is also suitable for many other industries, from lighting elements to kitchen tools.



  • Q Are you a manufacturer or a trader?

    A
    We have our own foundry ,forging factory and machinery shop located in Liaoning Province, China.
  • Q What can you do for customer?

    A
    One Stop Service
    1).Manufacturing and supply various machinery parts.
    2). Technical analysis and design 
    3).Factory audit, on-site production supervision, in-time feedback, pre-shipment quality inspection
  • Q How could you commit the product quality?

    A
    1) all our factories were ISO certified. 
    2) more than 50% of New Densen’s products were sold to worldwide top 500 companies 
    which located in North American, Western Europe, and Japan.
    3) New Densen’s QC engineers will do on-site supervision and before EX-work quality inspection. New Densen will issue inspection reports for customers’ approval before EX-work. New Densen will be responsible for its reports and every parts no matter how long sold to customers.
  • Q How long shall we get the quotation?

    A
    Processing time for inquiry: 1-3 working days.
  • Q What's the process of developing a new steel casting product?

    A
    The procedure for new project develop as below:
    1. Technical department analyze the drawings all details 
     
    2.Pattern design and manufacture
     
    3.Casting Process
     
    4.Quality Control inspect the casting parts
     
    5.Issue inspection report for customer to check quality
     
    6. After inspection report approved, Logistics Department help arrange the shipping to customer