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Densen Customized precision machining High speed rail parts,cnc machining services

Aluminum Alloy:5052 /6061/ 6063 / 7075 / etc

Brass Alloy::3602 / 2604 / H59 / H62 / etc

Stainless Steel Alloy:303 / 304 / 316 / 412 / 212 / SUS400, etc

Steel Alloy:Carbon Steel / Die Steel / etc

Other Special Material: Zinc/ Iron/ titanium / Bronze/ Copper alloys/ Nylon etc.
Availability:
Quantity:
  • Customized

  • Customized

Densen Customized hot sell cnc machining services zinc plated stamping part


Product Description

Character

Details

Size

Customized,according to clients’ drawings

Applicable Materials

Aluminum Alloy:5052 /6061/ 6063 / 7075 / etc

Brass Alloy::3602 / 2604 / H59 / H62 / etc

Stainless Steel Alloy:303 / 304 / 316 / 412 / 212 / SUS400, etc

Steel Alloy:Carbon Steel / Die Steel / etc

Other Special Material: Zinc/ Iron/ titanium / Bronze/ Copper alloys/ Nylon etc.

Surface treatmen

polishing, Nickel/Zinc/Chrome plated,anodizing, EDM,Black,Nitrogenation,sandblast,etc

Packaging

Standard package/ Pallet or container/ as per customized specifications

Machining Equipment

3-axis,4-axis,5-axis CNC Machining Center,CNC Lathe,High Speed Electric Spark Puncher, Milling Machine,Grinding Machine,CNC Lathes,Wire-cuts, Laser Cuts, CNC Shearing Machines, CNC Bending Machines,etc.

Quality Control and Detection Equipment

Our QC department work is inspection and final inspection. We promise you as below:

1. Check the raw material before the production

2. Have inspection during the production

3. Make 100% inspection before the shipment

Usage

Locomotive, Car, Motorcycle,Heavy machinery,Marine equipment parts, Vehicles,Printing machines,Food processing machines,Textile machines,Electronic machines,etc

Quality Assurance

ISO9001:2015

Experience

25+ years of professional;OEM service

Lead Time

Usually based on customer's drawing or samples

File Formats

Pro/Engineer,AutoCAD(DXF,DWG),PDF,TIF, UG, Mastercam , Caxa, Pullmill,etc

Original Country

Ningbo City,Zhejiang Province,China

Products show:

stamping.jpg750.jpg


Declaration:

Products shown herein are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within Densen group of companies.

Our policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Company Information

Shenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place.

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies.


Densen Group Architecture:

Densen Group

Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.

New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.

casting.jpg


Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

forgingy.jpg

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.

stampingyy1

Welding & Fabrication Service:

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding

New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.

weldingyy1

Machining Service:

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.



FAQ

Q: Are you a factory or trading company?

A:We're a direct factory,we have our own casting foundry and machining factory over 25 years.


Q: Do you make customized products based on our design drawings?

A: Yes, we are a professional metal fabrication factory with 20 experiences to make custom products according to clients' drawings.


Q: Will my drawing be safe after you get it?

A: Yes, we will not release your design to third party unless with your permission.


Q: What is the MOQ?

A: Usually we don't set MOQ, but the more, the cheaper. Besides, we are happy to make prototype or sample for clients to ensure quality standard.


Q: Whether some samples can be provided?

A: Yes, just need some sample cost and express cost,we will provide some parts which we have stock.


Q: How fast can my samples be finished?

A: Generally 5-7 Working days


Q: How to deal with the parts received when they are found to be in poor quality?

A: In case of non- conformance, please contact us immediately, we will check the problems and have them reworked or repaired at the first time. If none of these works, we support a refund.




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  • Q Are you a manufacturer or a trader?

    A
    We have our own foundry ,forging factory and machinery shop located in Liaoning Province, China.
  • Q What can you do for customer?

    A
    One Stop Service
    1).Manufacturing and supply various machinery parts.
    2). Technical analysis and design 
    3).Factory audit, on-site production supervision, in-time feedback, pre-shipment quality inspection
  • Q How could you commit the product quality?

    A
    1) all our factories were ISO certified. 
    2) more than 50% of New Densen’s products were sold to worldwide top 500 companies 
    which located in North American, Western Europe, and Japan.
    3) New Densen’s QC engineers will do on-site supervision and before EX-work quality inspection. New Densen will issue inspection reports for customers’ approval before EX-work. New Densen will be responsible for its reports and every parts no matter how long sold to customers.
  • Q How long shall we get the quotation?

    A
    Processing time for inquiry: 1-3 working days.
  • Q What's the process of developing a new steel casting product?

    A
    The procedure for new project develop as below:
    1. Technical department analyze the drawings all details 
     
    2.Pattern design and manufacture
     
    3.Casting Process
     
    4.Quality Control inspect the casting parts
     
    5.Issue inspection report for customer to check quality
     
    6. After inspection report approved, Logistics Department help arrange the shipping to customer