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System of powder forging technology

Views: 39     Author: Site Editor     Publish Time: 2016-11-29      Origin: Site

System of powder forging technology

Traditional ordinary die forging and machining method has been difficult to meet today's cars, motorcycles and other industrial production of high quality, high precision, high efficiency, low consumption and low cost requirements.Powder forging process is powder metallurgy process and organic combination of precision forging and developed a market competitiveness for a less, no cutting metal processing method.
 
Powder forging metal powder as raw material, through preform pressing, heating it in a protective atmosphere, the blade forgings as forging blank in press and implementation without flash precision die forging, get the same as the ordinary die forging density and complicated shape precision forgings.Powder forging process requirements:
 
1, ingredients and mixing.According to the different products of powder material and performance requirements, select the appropriate low alloy steel powder, after batching calculation and accurately according to powder weight, placed inside the mixer mixing to uniform distribution.
 
2, pressure preform billet.In the pressing machine to press the powder into a preform billet.Of preformed billet design should be reasonable, change the quality of the density, quality, and to strictly control the size, in order to avoid overload and damage the mould.
System of powder forging technology
3, sintering.In reducing protective atmosphere on sintering furnace, the temperature is 1100 ~ 1130 ℃, to completely alloying.Is then sintered body move without the holding furnace oxidizing atmosphere for thermal insulation (about 1000 ℃).
 
4, closed die forging.The forging process of sintered body has two kinds: one is the use of sintered body heat insulation to the forging temperature immediately when forging, in order to save energy;Second, after cooling to room temperature sintered body, heating again, again for forging, the method of energy consumption is relatively increased.The densification sintered body closed die forging, can be 80% theoretical density of sintered body forging until nearly 100% theoretical density.It must be pointed out that in the forging deformation, the shape of preformed billet design is reasonable, in order to reduce the lateral metal flow and reduce the wear of forging die.
 
Powder forging process has both good advantages of powder metallurgy forming performance, and the forging deformation can effectively change the organization and performance characteristics of metal materials, powder metallurgy and forging process has made new breakthroughs in the production, especially suitable for mass production of high strength and complicated shape parts, therefore in the industrial sector has great application prospects.
 

  • Q Are you a manufacturer or a trader?

    A
    We have our own foundry ,forging factory and machinery shop located in Liaoning Province, China.
  • Q What can you do for customer?

    A
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    1).Manufacturing and supply various machinery parts.
    2). Technical analysis and design 
    3).Factory audit, on-site production supervision, in-time feedback, pre-shipment quality inspection
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    A
    1) all our factories were ISO certified. 
    2) more than 50% of New Densen’s products were sold to worldwide top 500 companies 
    which located in North American, Western Europe, and Japan.
    3) New Densen’s QC engineers will do on-site supervision and before EX-work quality inspection. New Densen will issue inspection reports for customers’ approval before EX-work. New Densen will be responsible for its reports and every parts no matter how long sold to customers.
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    A
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    A
    The procedure for new project develop as below:
    1. Technical department analyze the drawings all details 
     
    2.Pattern design and manufacture
     
    3.Casting Process
     
    4.Quality Control inspect the casting parts
     
    5.Issue inspection report for customer to check quality
     
    6. After inspection report approved, Logistics Department help arrange the shipping to customer