High Quality Customized Casting Medical Device Parts And Medical Equipment Parts

High Quality Customized Casting Medical Device Parts And Medical Equipment Parts

Product description

Casting for Medical Device Parts

We provide a wide assortment of high-quality casting services for medical device parts. We supply parts to many of the leading medical device manufacturers in the United States and Israel. Aluminum die casting has been our specialty for more than 15 years, and we use our expertise to develop superior parts that help our customers save money, increase their production capacities and experience a fast return on their investment. Our die cast medical device parts feature superior strength, rigidity and are light in weight, all of which are essential characteristics in today’s medical devices.

Unsurpassed Engineering and Design Expertise

Producing top-quality die cast medical device parts for products such as pacemakers, patient monitoring systems and ultrasound systems begins with effective design and engineering. Our experienced engineering team will work closely with you to develop high-precision die cast medical device parts that meet your exact specifications. Our services include rapid prototyping and comprehensive product and tooling design that result in a superior product — every time.

We Implement the Most Stringent Quality-assurance Measures

Quality is of utmost importance when it comes to high-pressure die casting for medical device parts. Quality assurance is always at the top of our list of priorities. Our extensive, thorough quality-assurance process incorporates careful planning, the use of cutting-edge measuring equipment and the strict adherence to quality-control steps to ensure the finished product meets and exceeds your expectations. Our experienced quality-assurance team carefully monitors every aspect of the process.

State-of-the-Art Facilities Featuring Advanced Automation

Automation is an essential part of the process of aluminum die casting for medical device parts these days.Our state-of-the-art plant features high-tech robotics and a wide variety of automated processes that provide the ultimate combination of efficiency, precision, consistency and reduced process costs. Our plant has the capability to accommodate low- and high-volume die cast medical device manufacturing processes with ease. However, human intervention occurs when needed to ensure all die casting procedures and techniques are being executed with the highest degree of accuracy.

About our Company

Shenyang New Densen Casting and Forging Company is the sales company of Shenyang Densen Group of Companies. Features of New Densen simply summarized as below:

1. Trusted supplier of steel, iron & non-ferrous components;

2. Extensive documented quality program in place. 

3. Castings, forgings, stampings, machining, welding & fabrication services.

4. 9 related factories, over 50 joint-venture sub-contractors.

5. 25+ years of manufacturing experiences, 10+ years of exporting experience

6. 100% of products sold to overseas customers.

7. 50% of customer base is forturne 500 companies. 

Densen Group Architecture:

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 

Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.

Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement. 

Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

3rd Party Inspection:

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers.

Application:

 Sm

Sketches of sub-companies of Densen Group: 

Sales data in 2017: 

Contact us

Tel./Fax : 86-24-2515-4286                                          Cell/WhatsApp : 86-1390-401-8076 
Skype    : echohuang76                                                 We Chat            : huangyansy 
Email     : echo.huang@vip.163.com;
               info@sydensen.com