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Densen customized forging suppliers customized aluminum forging part

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  • Densen customized

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Densen customized forging suppliers customized aluminum forging par

Product Description

Company Information
 
Established in 1992 (sand casting factory) and 2007 (forging factory),  annual capacity 4000 tons.
•Has 3 workshops: coated sand casting, closed die forging, machining
•Designated supplier of Bridgestone, Fukuyama rubber, etc. for 20 years.
•100% products sold to overseas market
•Certificates: ISO9001-2008
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Casting process

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Processing support

Casting Service:

Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. 

 New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately. 


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 Forging Service:

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New Densen offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.

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Stamping Service:

Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.

 New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for worldwide customers.

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Welding & Fabrication Service: 

Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding 

 New Densen offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.  

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 Machining Service: 

Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. 

New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components. 

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3rd Party Inspection

 

3rd Party Inspection:

New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors' self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment,  visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available. 

New Densen also designed as 3rd party inspection representative for several customers when their products made by other suppliers. 

Application:

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Densen Group
Sketches of sub-companies of Densen Group:  
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Sales data in 2017

Sales data in 2017: 

 

 

Contact us

 

Jennifer

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  • Q Are you a manufacturer or a trader?

    A
    We have our own foundry ,forging factory and machinery shop located in Liaoning Province, China.
  • Q What can you do for customer?

    A
    One Stop Service
    1).Manufacturing and supply various machinery parts.
    2). Technical analysis and design 
    3).Factory audit, on-site production supervision, in-time feedback, pre-shipment quality inspection
  • Q How could you commit the product quality?

    A
    1) all our factories were ISO certified. 
    2) more than 50% of New Densen’s products were sold to worldwide top 500 companies 
    which located in North American, Western Europe, and Japan.
    3) New Densen’s QC engineers will do on-site supervision and before EX-work quality inspection. New Densen will issue inspection reports for customers’ approval before EX-work. New Densen will be responsible for its reports and every parts no matter how long sold to customers.
  • Q How long shall we get the quotation?

    A
    Processing time for inquiry: 1-3 working days.
  • Q What's the process of developing a new steel casting product?

    A
    The procedure for new project develop as below:
    1. Technical department analyze the drawings all details 
     
    2.Pattern design and manufacture
     
    3.Casting Process
     
    4.Quality Control inspect the casting parts
     
    5.Issue inspection report for customer to check quality
     
    6. After inspection report approved, Logistics Department help arrange the shipping to customer